Molding Lines

Ferro Döküm is uses Green Sand Molding technology in two vertical and two horizontal automatic molding lines.

Horizontal (HWS) Molding Lines

Line 1 : HWS Automatic Horizontal Molding line, (900x700x250/250), 1500 flask/shift.

Line 2 : HWS Automatic Horizontal Molding line, (1100x1000x300/300), 450 flask/shift.

Melting : 2x Twin Power induction furnaces, each of them has a batch capacity of 16 tons, totally 25 tons/hour liquid metal capacity at Horizontal Molding Lines.

Vertical (DISAMATIC) Molding Lines

Line 1 : DISA 2110 LP Automatic Vertical Molding line (Disamatic), (500x400x100/315), 1500 flask/shift.

Line 2 : DISA 2110 MK3 Automatic Vertical Molding line, (500x400x100/315), 2200 flask/shift.

Melting : 2x Dual Track induction furnace, each of them have a batch capacity of 4 tons, in total  7 tons/hour liquid metal capacity at Vertical Molding Lines. And one induction furnace with a batch capacity of 6 tons/hour.

Materials

* Grey Cast Iron
EN-GJL-150, 200, 250, 300

* Nodular Cast Iron
EN-GJS-400-15, 400-18, 500-7, 600-3, 700-2

* High Silicon Nodular Cast Iron
EN-GJS-450-18, 500-14, 600-10

* SiMo
EN-GJS-SiMo40-6, SiMo45-10

Core Shop

0,2 kg to 50 kg weight cores can be produced with 10 lt to 60 lt capacity cold box core machines.

Grinding

All casting parts are grinded by high technology fettling machines.

* 6 Unit KOYOMA 400 TT
* 2 Unit KOYOMA 500 TT
* 1 Unit KOYOMA 500 XXL
* 1 Unit MAUS SAM 300
* 1 Unit REICHMANN
* 1 Unit SIIF Trimming Machine

Ferro Döküm, with an annual capacity of 80000 tons, produces parts weighing from 0.3kg to 120kg, casting parts for automative, machinery,hydraulic and construction sectors.

The entire production of Ferro Döküm consists of nodular iron (%80) and gray iron (%20).