Molding Lines

Ferro Döküm is uses Green Sand Molding technology in two vertical and two horizontal automatic molding lines.

Line 1 : HWS Automatic Horizontal Molding line, (900x700x250/250), 1500 flask/shift.

Line 2 : HWS Automatic Horizontal Molding line, (1100x1000x300/300), 450 flask/shift.

Melting : 2x Twin Power induction furnaces, each of them has a batch capacity of 16 tons, totally 25 tons/hour liquid metal capacity at Horizontal Molding Lines.

Line 1 : DISA 2110 LP Automatic Vertical Molding line (Disamatic), (500x400x100/315), 1500 flask/shift.

Line 2 : DISA 2110 MK3 Automatic Vertical Molding line, (500x400x100/315), 2200 flask/shift.

Melting : 2x Dual Track induction furnace, each of them have a batch capacity of 4 tons, in total  7 tons/hour liquid metal capacity at Vertical Molding Lines. And one induction furnace with a batch capacity of 6 tons/hour.

* Grey Cast Iron
EN-GJL-150, 200, 250, 300

* Nodular Cast Iron
EN-GJS-400-15, 400-18, 500-7, 600-3, 700-2

* High Silicon Nodular Cast Iron
EN-GJS-450-18, 500-14, 600-10

* SiMo
EN-GJS-SiMo40-6, SiMo45-10

0,2 kg to 50 kg weight cores can be produced with 10 lt to 60 lt capacity cold box core machines.

All casting parts are grinded by high technology fettling machines.

* 6 Unit KOYOMA 400 TT
* 2 Unit KOYOMA 500 TT
* 1 Unit KOYOMA 500 XXL
* 1 Unit MAUS SAM 300
* 1 Unit REICHMANN
* 1 Unit SIIF Trimming Machine